- 3Contents
- 4General Specification and Data
- 6Tightening Torques
- 7Dimensions and Tolerances
- 2187 MM. Petrol Engine
- 2987 MM. V.O. Engine
- 3187 MM. Lamp Oil Engine
- 3123C Diesel Engine
- 453-A-152 Diesel Engine
- 53Engine Section C Contents
- 57List of Illustrations
- 593A-152 Diesel Engine
- 59General Views of 3A-152 Engine
- 60Removing the Engine
- 60Removing the Cylinder Head
- 60Dismantling the Rocker Shaft Assembly
- 60Sequence of Tightening Cylinder Head Nuts
- 61Removing the Valves
- 61Valve Springs
- 61Removing Valve Guides
- 62Valve Seats
- 62Fitting Valve Guides
- 62Recutting Valve Seats
- 62Checking Valve Head Depth
- 63Valve Grinding and Re-Facing
- 63Machining Dimensions for Valve Seat Inserts
- 63Tool for Fitting Valve Seat Inserts
- 63Fitting Valve Seat Inserts
- 64Hand Grinding
- 64Tappets
- 64Combustion Chamber Caps
- 64Decarbonising
- 65Adjusting Valve Clearance
- 65Rocker Shaft Location Mark
- 65Adjusting Tappets
- 66The Lubricating System
- 66Lubricating Oil Filters
- 66The Oil Filler Strainer
- 66The Sump Strainer
- 67Operation
- 67Dismantling the Main Filter Assembly
- 67Assembling the Main Filter
- 67The Engine Sump
- 68The Oil Pump
- 68Removing the Oil Pump
- 68Dismantling the Oil Pump
- 69Inspection
- 69Assembling the Oil Pump
- 69Checking Clearance Between Driving and Driven Rotor
- 69Checking Clearance Between Rotor Faces and Pump Body
- 70Front Oil Seal
- 70Removing Timing Case Cover
- 70Renewing Crankshaft Front Oil Seal
- 70Assembling Timing Case Cover
- 71Removing Idler Gear and Spigot
- 71Replacing Idler Gear and Spigot
- 72Removing Camshaft Gear
- 72Fitting Camshaft Gear
- 72Removing Fuel Pump Gear
- 72Removing the Camshaft
- 73Removing the Timing Case
- 73Replacing Timing Case
- 73Removing Crankshaft Rear Oil Seal
- 73Fitting New Rope Type Seals
- 74Removing the Flywheel
- 74Removing Starter Ring Gear
- 74Replacing the Flywheel
- 75Pistons and Connecting Rods
- 75Removing Connecting Rods and Piston Assemblies
- 75Removing Piston From Connecting Rod
- 76Piston Rings
- 76Aligning Connecting Rods
- 76Assembling Pistons to Connecting Rods
- 77Fitting Pistons and Connecting Rods
- 77Fitting Piston to Engine
- 77Checking Piston Height
- 78Removing Cylinder Liners
- 78Preparation for Fitting New Liners
- 78Fitting Cylinder Liners
- 79Crankshaft & Main Bearings
- 79Main Bearing Caps
- 79Removing the Crankshaft
- 79Replacing the Crankshaft
- 80Crankshaft Main Journal Dia.
- 80Crankpin Dia.
- 81Data
- 82Summary of Toolage Recommendations
- 83Lubrication System
- 83Oil Distribution
- 84Lubricating Oil Pump
- 84To Dismantle
- 84Fitting New Bushes
- 84Reamping Oil Pump Spindle Bushes
- 85Front Bearing Housing Bush
- 85Oil Pump Body Bush
- 85Re-assembly
- 86Lubricating Oil Filter
- 88Overhaul of Cylinder Head Assembly
- 88Decarbonisation and Valve Grinding
- 88Modified Filter
- 88Cleanliness
- 89Preparations for Lifting the Cylinder Head
- 89Removing and Dismantling Cylinder Head
- 89Pistons and Sleeves
- 90Cylinder Head and Exhaust Manifold
- 90Injectors
- 91Valve Guides
- 91Valves and Valve Seats
- 91Refacing Valve Seats
- 91Inlet Valve Seat Inserts
- 92Valve Grinding
- 93Replacement of Cylinder Head Assembly
- 93Precautions before Re-Assembly
- 94To Complete Assembly
- 94Rocker Shaft Assembly
- 95Ricardo Swirl Chamber
- 95Tappets and Bush Rods
- 95To Renew Rocker Bushes
- 96To Remove and Replace Camshaft
- 96Operation of the Chain Tensioner
- 96Removal of Timing Cover
- 96Removal and Replacement of Crankshaft Oil Seal
- 97Removal of Camshaft
- 97Removal and Replacement of Chain Tensioner
- 99Valve Timing
- 100Camshaft Chainwheel and Centre
- 101Removal of Pistons and Connecting Rods
- 101Piston Assemblies
- 101Connecting Rod Assemblies
- 102Dismantling and Re-assembly of Pistons and Connecting Rods
- 103To Align Connecting Rods
- 103To Ream Gudgeon Pin Bush
- 105Use of Dismantling Stand
- 105Engine Removal and Replacement
- 105To Dismantle Drive Housing
- 105To Re-assemble Drive Housing
- 106Prepare Engine for Uncoupling From Transmissions As Follows
- 106Second Operation
- 107Crankshaft and Main Bearing Housings
- 107Preliminary Dismantling
- 107Mounting Engine On Stand
- 108Removal of Crankshaft and Main Bearing Housing
- 108Camshaft Bearings
- 108Renewal of Crankshaft
- 109Replacement of Crankshaft and Main Bearings
- 109Front Bearing Housing
- 109Rear Main Bearing Housing
- 110Crankshaft End Float
- 114Cooling System
- 115Removing the Radiator
- 115The Cooling System Overview
- 116The Temperature Gauge
- 116The Thermostat
- 117Thermostat Data
- 117Removing the Thermostat
- 117Testing the Thermostat
- 117Water Pump Drive Belt
- 118Fitting a Water Pump Drive Belt
- 118Removing the Water Pump
- 118Dismantling the Water Pump
- 119Assembling the Water Pump
- 119Removing the Impeller
- 119Recutting Contact Bearing Face
- 119Checking Impeller Clearance
- 120The Water Pump (3-A-152 Engine)
- 120Removing the Water Pump (3-A-152 Engine)
- 120Dismantling the Water Pump (3-A-152 Engine)
- 121Assembling the Water Pump (3-A-152 Engine)
- 121Frost Precautions
- 121Removing Shaft, Bearings, and Impeller (3-A-152 Engine)
- 121Checking Water Pump Impeller Clearance (3-A-152 Engine)
- 122Fault Diagnosis
- 123Fault Diagnosis Chart
- 124Fuel System
- 125Fuel System, Petrol Engine Tractor
- 130Fuel Valve and Sediment Bowl Assembly
- 130To Remove and Replace Petrol Tank
- 130Exploded View of Sediment Bowl
- 130Section of Sediment Bowl
- 131The Air Cleaner
- 131Function of the Fuel Valve and Sediment Bowl
- 131To Remove Sediment Bowl
- 131To Replace Sediment Bowl
- 132Crankcase Ventilation
- 132Service Recommendations
- 132To Remove and Replace Air Breather Valve Assembly
- 132Section of Air Cleaner
- 13328G Carburetor Principal of Operation
- 133Starting From Cold
- 133Cross Section of Carburetor
- 134Slow Running Adjustment
- 134Main Jet Setting
- 134General Maintenance
- 134To Remove Carburetor
- 135Exhaust Assembly
- 135To Fit Carburetor
- 135To Remove Manifold Assembly
- 135To Replace Manifold Assembly
- 136Vaporising Oil and Lamp Oil Tractors
- 136Fuel Tank and Sediment Bowl Assembly
- 13628G Carburetor
- 136V.O. or L.O. Fuel Tank and Sediment Bowl Assembly
- 137Manifolds
- 138Carburetor Engine Fuel System Fault Table
- 140Diesel Engine Tractor - 23C
- 140R.H. Side of Engine
- 141De-Aeration of the Fuel System
- 141To Remove and Replace Crankcase Breather Filter
- 141L.H. Side of Engine
- 142To Remove and Replace Fuel Tanks
- 143Fuel Feed Pump
- 143Exploded View of Fuel Valve and Sediment Bowl Assembly
- 143Cross Section of Fuel Valve and Sediment Bowl Assembly
- 144Cleaning Filter
- 144Servicing
- 144Removing From Engine
- 144Inspection of Parts
- 145To Re-assemble Fuel Pump
- 145External View of Fuel Feed Pump
- 145Exploded View of Fuel Feed Pump
- 146Testing of Fuel Pump After Assembly
- 146Fitting Diaphragm Assembly
- 147Fuel Filter
- 147Refitting to Engine
- 147Exploded View of C.A.V. Fuel Filter
- 148Dual Fuel Filters
- 148To Service C.A.V. Fuel Filter
- 148Cross Section of C.A.V. Fuel Filter
- 148Exploded View of Purolator Fuel Filter
- 149The D.P.A. Type Fuel Injection Pump
- 149Working Principle of D.P.A. Pump
- 150Pump Operation
- 151General Assembly
- 151Pumping and Distributing Rotor
- 151The Hydraulic Head
- 152To Remove Injection Pump
- 152Fuel Injection Pump Timing
- 152Transfer Pump
- 152Pressure Regulating Valve
- 153Setting Engine Speeds
- 154Injection Pump Adjustments
- 154The Nozzle and Nozzle Valve
- 154Section of Pintaux Nozzle
- 154Showing 'Pintaux' Nozzle Spray
- 155Injector Maintenance
- 155The Nozzle Holder
- 155To Locate a Faulty Injector
- 155To Test the Nozzle
- 156Cleaning, Setting and Testing of Injectors
- 156Method of Cleaning Nozzles
- 157Nozzle Holder Maintenance
- 157Valve Holder Spring
- 158Test Procedure
- 158Setting and Testing
- 158Test Rig and Adaptor ET872
- 159Pintaux Nozzle Spray
- 160Fuel Pipes
- 160Fuel Storage
- 160Refitting Injectors
- 161Recommended Fuel - British Isles & Overseas
- 161Air Cleaner Service Recommendations
- 162Easy Starting Equipment
- 162Air Cleaner Fitted With Vertical Air Intake
- 162Cross Section of Air Cleaner
- 163Removal and Replacement of Thermostat
- 163To Remove Manifolds
- 163Cross Section of Thermostat
- 164To Replace Manifolds
- 165Diesel Fuel System Fault Table
- 166Fuel System Diesel Engine Tractor 3A-152
- 166The Air Cleaner and Fuel Cock
- 166Removing Fuel Tank
- 166General Arrangement of 3A-152 Engine Fuel System and Components
- 167The Fuel Lift Pump
- 167Removing the Sediment Bowl
- 167Removing the Fuel Lift Pump
- 167Dismantling the Fuel Lift Pump
- 168Testing Fuel Lift Pump After Assembly
- 168The Primary Fuel Filter
- 168Removing the Primary Fuel Filter
- 168The Secondary Fuel Filter
- 169Removing the Secondary Fuel Filter
- 169The Fuel Injection Pump
- 169Removing the Fuel Injection Pump
- 169Replacing the Fuel Injection Pump
- 170Checking Fuel Injection Pump Timing
- 170Throttle and Linkage Adjustment
- 170Timing Marks On Fuel Injection Pump and Timing Case
- 171The Fuel Injection Pipes
- 171The Injectors
- 171Removing the Injectors
- 171Bleeding the Fuel System
- 172The Starter Tank
- 173Governor Control
- 174Mechanical Governor Diesel Engine
- 174Sectional View of Fuel Pump and Mechanical Governor
- 175Operation of the Mechanical Governor
- 176Electrical System
- 177Ferguson MF 35 Fitted With Carburetor Engine
- 177Ferguson MF 35 Fitted With Diesen Engine
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- 1Contents
- 6Specifications
- 10Dimensional Drawings
- 12Service Information
- 12General Safety
- 12Service Rules
- 12Serial Number Locations
- 16Maintenance Standards
- 20Torque Values
- 24Special Tools
- 28Troubleshooting
- 28Engine General Symptoms and Possible Causes
- 30Hard Starting
- 30Cylinder Compression Test
- 31Ignition System
- 31Spark Test
- 32Frame
- 33Drive Clutch
- 56Inspection
- 58Maintenance Schedule
- 62Cable/Harness Routing
- 64Wiring Diagram
- 66Lift and Support Points
- 68Maintenance
- 70Engine Oil
- 70Transmission Oil
- 72Coolant Recommendation
- 72Coolant Replacement Procedure
- 76Air Cleaner
- 78Spark Plug
- 78Spark Arrester (Optional)
- 80Valve Clearance Inspection
- 80Valve Clearance Adjustment
- 82Governor
- 82Carburetor
- 84Fuel Tank and Fuel Lines
- 84Fuel Filter
- 86Battery Electrolyte Level
- 86Tire Pressure
- 88Throttle Lever
- 88P.T.O (Power Take-Off) Cable
- 90Brake Pedal Clutch Cable
- 90Shift Lever Free Play
- 92Damper
- 94Clutch Arm Stopper Bolt
- 96Brake Shoe Wear
- 96Brake Pedal Rod Adjustment
- 98Parking Brake, Indicator Lamp and Buzzer
- 100Seat Safety Switch
- 100Headlight Bulb
- 102Cutter Deck Drive Belt
- 102Blade Belt
- 104Blade Bolts
- 104Front Axle
- 104Radiator Screen
- 106Disassembly Index
- 108Cutter Deck Disassembly/Reassembly
- 110Tensioner Bracket Disassembly/Reassembly
- 112Blade Disassembly/Reassembly
- 114Cutting Blade Inspection
- 116Cutter Deck Link/Wheel Shaft Disassembly/Reassembly
- 118Deck V-Belt Replacement
- 118Anti-Scalp Roller
- 120Cutter Deck Height Adjustment
- 124Blade V-Belt/Driven Pulley Disassembly/Reassembly
- 126Steering/Gear Box Disassembly/Reassembly
- 128Front Wheels/Tie Rods Disassembly/Reassembly
- 130Tie-Rod Adjustment
- 132Rear Wheels Disassembly/Reassembly
- 134Engine Hood Disassembly/Reassembly
- 136Radiator Disassembly/Reassembly
- 136Thermoswitch Inspection
- 138P.T.O Clutch Disassembly/Reassembly
- 140Brake Disk Thickness Inspection
- 140Friction Disk Thickness Inspection
- 142Air Cleaner Disassembly/Reassembly
- 144Carburetor/Governor Disassembly/Reassembly
- 148Muffler Disassembly/Reassembly
- 150Engine Removal
- 154Engine Disassembly Chart
- 156Manifold
- 158Flywheel/Timing Belt Disassembly/Reassembly
- 160Transistorized Ignition Coil Inspection
- 160Air Gap Adjustment
- 162Timing Belt Adjustment
- 162Timing Belt Replacement/Valve Timing
- 164Starter Motor Disassembly/Reassembly
- 166Charging Coil Inspection
- 166Brush Length Inspection
- 166Mica Depth Inspection
- 168Armature
- 170Starter Solenoid
- 172Thermostat, Governor
- 174Thermostat Inspection
- 176Cylinder Head/Valve/Camshaft Disassembly/Reassembly
- 178Valve Spring Free Length Inspection
- 178Rocker Arm Shaft O.D. Inspection
- 178Rocker Arm I.D. Inspection
- 180Valve Stem O.D.
- 180Valve Guide I.D.
- 180Valve Seat Width
- 182Cam Height
- 182Camshaft O.D.
- 182Valve Guides
- 184Refacing Valve Seats
- 186Cylinder Barrel/Crankshaft/Crankcase
- 188Piston
- 190Oil Pump
- 192Piston O.D. Inspection
- 192Piston Pin Hole I.D. Inspection
- 192Piston Pin O.D. Inspection
- 194Connecting Rod Small End I.D.
- 194Piston Ring Width
- 194Piston Ring Side Clearance
- 196Cylinder I.D.
- 196Piston-To-Cylinder Clearance
- 196Piston Ring End Gap
- 196Crankshaft Main Journal O.D.
- 198Crankpin O.D.
- 198Connecting Rod Big End Oil Clearance
- 198Connecting Rod Big End Axial Clearance
- 200Crankshaft Journal Bearing Selection
- 200Connecting Rod Bearing Selection
- 202Tip Clearance
- 202Outer Rotor Clearance
- 202Rotor-To-Body Side Clearance
- 204Instrument Panel Disassembly/Reassembly
- 206P.T.O. Clutch Lever Disassembly/Reassembly
- 208Parking Indicator Lamp Inspection
- 208Lighting Switch Inspection
- 208Combination Switch Inspection
- 208P.T.O. Clutch Switch Inspection
- 210Buzzer
- 210Overheat Alert Lamp
- 212Throttle Lever Disassembly/Reassembly
- 214Battery Removal/Installation
- 216Battery Inspection
- 218Seat/Rear Fender Disassembly/Reassembly
- 218Seat/Rear Fender Inspection
- 218Seat Switch
- 220Fuel Tank Disassembly/Reassembly
- 222Fuel Pump
- 222Fuel Tank Inspection
- 224Floor Disassembly/Reassembly
- 226Foot Brake Disassembly/Reassembly
- 228Parking Brake Disassembly/Reassembly
- 228Parking Brake Inspection
- 228Parking Brake Switch
- 230Brake Drum Disassembly/Reassembly
- 232Brake Shoe Removal/Installation
- 234Drive Shaft Disassembly/Reassembly
- 236Drive Clutch Arm Shaft Disassembly/Reassembly
- 238Damper Inspection
- 238Rod End Installation
- 238Foot Clutch Cable Installation
- 240Drive Clutch Disassembly/Reassembly
- 246Drive Plate
- 246Clutch Spring
- 246Drive Shaft Damper
- 246Clutch Arm Stopper Bolt Adjustment
- 248Shift Lever Disassembly/Reassembly
- 250Shift Rod
- 252Transmission Disassembly/Reassembly (Removal)
- 254Input Shaft Disassembly/Reassembly
- 256Input Shaft
- 258Countershaft/Axle Shaft Disassembly/Reassembly
- 258Neutral Switch
- 260Mainshaft/Change Shaft Disassembly/Reassembly
- 262Bevel Gears Adjustment
- 264Backlash Inspection
- 266Differential Gear Disassembly/Reassembly
- 266Differential Gear Inspection
- 268Frame Disassembly/Reassembly
- 270Rear Frame Disassembly/Reassembly
- 272Electrical Equipment Index
- 274Relay Bracket Disassembly/Assembly
- 276Diode Inspection
- 276Control Relay Inspection
- 276Starter Relay Inspection
- 276Regulator/Rectifier Inspection
- 278Buzzer Relay
- 278Fuel Pump Relay
- 280Operation
- 280Power Train
- 282M.A.T. (Mechanical Auto-Clutch Transmission) Mechanism
- 284Steering Mechanism
- 288Front Brake
- 288Parking Brake Lever
- 290Overheat Alert System
- 292Side Discharge Mechanism
- 295Outline of Changes
- 295Change Locations for K1, K0 Models
- 311Drive Clutch Troubleshooting
- 330Disassembly and Service
- 330Camshaft Pulley Disassembly/Reassembly